Manufacturing
A factory, not a flat full of sawdust.
Most interior companies subcontract carpentry to a team that works in your home. We own the factory the carpentry comes out of — which is the whole reason our edges are straight and our timelines are short.
On the floor
What each machine is for.
Not a spec-sheet flex. Each of these removes one specific way that hand-built carpentry goes wrong.
Beam / panel saw
Cuts full 8×4 boards to nested panel sizes at ±0.5mm, with a scoring blade so neither face chips.
Why it matters
Straight, square panels. Every carcass sits flush instead of being packed out with shims.
Automatic edge bander
Applies and trims 0.8–2mm PVC edging under heat and pressure, then buffs the joint.
Why it matters
All four edges sealed. Moisture cannot enter the core, and edges do not peel in year two.
CNC router / multi-boring
Drills hinge cups, shelf pins and dowel holes straight from the production drawing.
Why it matters
Shutters line up. Gaps are even. Nothing is marked by eye or drilled twice.
Membrane / vacuum press
Wraps profiled shutters in PVC foil under vacuum at controlled temperature.
Why it matters
Seamless profile shutters with no visible joint line.
Spray booth
Dust-controlled PU and duco spray finishing with forced curing.
Why it matters
A flat, even film — impossible to achieve with a brush in an occupied flat.
QC & dry-assembly bay
Every unit is assembled, hardware-fitted, checked against the drawing, then knocked down and packed.
Why it matters
Defects are found in the factory. Your home is not the testing ground.
Side by side
Factory-built against site-built.
Both jobs get done. Only one of them is repeatable.
| Parameter | Our workshop | Built on site |
|---|---|---|
| Cutting | Machine-cut to the drawing | Hand-cut on site, by eye |
| Edges | Sealed on all four sides | Often taped on two |
| Hinges | Drilled from the drawing | Marked and drilled by hand |
| Dust in your home | Assembly only | Weeks of cutting and sanding |
| Consistency | Every unit to the same jig | Varies by who is working that day |
| Time on site | Days | Weeks |
Sequence
Six stages, in order.
Stages 02 to 04 happen in the factory while your site is still being prepared. That parallel is where the time saving comes from.
Conversation
We visit the site or read your plan, and talk about how you actually live in the space before anyone draws anything.
Design & drawings
Layouts, elevations and 3D views for every room in scope, revised with you until the proportions are right.
Specification
An itemised quotation naming every material, finish and hardware brand. Nothing hidden inside a lump sum.
Making
Joinery is made in our own workshop to the approved drawings, then assembled and checked before it is packed.
Site & installation
Civil, services, ceilings and finishes run on site while the joinery is being made, so the two meet at the right moment.
Handover
A joint snag list, corrections, a deep clean, and documentation for every warranty that comes with the work.
Quality control
Checked before it is packed.
A unit leaves the factory only after it has been fully assembled once, on our floor, with the hardware on it.
- Panel dimensions verified against the cutting list
- Edge banding inspected on all four edges of every panel
- Hinge and shelf-pin positions checked against the drawing
- Hardware fitted and cycled before dispatch
- Shutter gaps and alignment set in the dry-assembly bay
- Units labelled, corner-protected and packed by room
Factory photography to be added from admin → projects & media
Come and look
See the machines before you sign anything.
A factory visit explains the price difference better than any brochure. Bring your floor plan and we will talk through the specification on the floor.